Deepak Kumar

Materials Science · Machine Learning · Computer Vision

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📍 New Delhi, India

📧 deepak72855@gmail.com

I work at the intersection of materials science and machine learning, building models and tools that make physical sense of microstructural data, process–property relationships, and extreme climate events.

I started my research journey at IIT Madras, graduating with an MS by Research in Materials Science. My thesis investigated friction stir welding (FSW) of dissimilar materials — specifically AA6082-T6 aluminium alloy and DP780 dual-phase steel — and their mechanical and microstructural characterisation using SEM, EBSD, XRD, and nano-indentation.

In parallel, I collaborated with the Oxford Nano Analysis Group (University of Oxford) to automate nano-porosity detection in TEM images using computer vision. Together we developed and published PoroDet, an open-source Python package for segmenting nano-porosities in Fresnel-contrast TEM images, designed to train on limited datasets using a U-Net CNN architecture.

Currently, I am working as a Data Scientist at IIT Delhi on high-dimensional spatio-temporal ocean data, detecting and forecasting extreme marine heatwave events using physics-aware ML/DL approaches.

Research interests: AI/ML for materials characterisation · computer vision for microstructural analysis · physics-informed modelling · materials property prediction · AI-accelerated materials discovery for energy applications

I am actively looking for research opportunities in computational materials science — particularly groups working on AI for materials discovery, microstructure–property modelling, or computer vision applied to materials characterisation.

selected publications

  1. Microstructure and Mechanical Properties of Friction Stir Welded AA6082 Aluminium Alloy and Dual-Phase 780 Steel Dissimilar Joints
    Deepak Kumar, Ranjit Bauri, and Tej Prakash
    Journal of Manufacturing Processes, 2026
    Under review
  2. Microstructural Evolution and Corrosion Kinetics of X2 Zr-Nb Alloy in Simulated PWR and BWR Environments
    Rajat Nama, Deepak Kumar, Xingzhong Liang, and 5 more authors
    ASTM STP Proceedings, 2025
    Accepted for publication
  3. PoroDet: A Python Package for Nano-porosity Detection in TEM Images
    Rajat Nama, Deepak Kumar, Tanmoy Choudhury, and 2 more authors
    2025
    Submitted to Journal of Open Source Software (JOSS)